Basic NDT Methods

Individual NDT fee’s structure

Method Type Duration Fees (INR)
Ultrasonic Testing (UT) Level II 7 Days 12,000
Magnetic Particle Testing (MT) Level II 3 Days 5,000
Liquid Penetrant Testing (PT) Level II 3 Days 5,000
Radiographic Testing (RT) Level II 7 Days 8,000
Visual Testing (VT) Level II 7 Days 7,000
Eddy Current Testing (ET) Level II 10 Days 25,000
Leak Testing (LT) Level II 7 Days 20,000
Magnetic Flux Leakage (MFL) Level II 7 Days 35,000
Infrared Testing (IR) Level II 7 Days 90,000
Radiographic Film Interpretation (RTFI) Level II 3 Days 10,000
Acoustic Emission (AE) Level II 7 Days 10,000
Neutron Radiography (NR) Level II 7 Days 55,000
TOFD (Time of Flight Diffraction) Level II 7 Days 50,000
PAUT (Phased Array Ultrasonic Testing) Level II 7 Days 50,000
LRUT (Long Range Ultrasonic Testing) Level II 7 Days 60,000

Job-Oriented NDT Level II Packages

NDT Courses from THE AMERICAN SOCIETY OF NONDESTRUCTIVE TESTING (ASNT)

  • NDT Level II (UT, RT, MT, PT): INR 20,000 NORMAL PACKAGE
  • NDT Level II (UT, RT, MT, PT, VT): INR 22,500 BASIC PACKAGE
  • NDT Level II (UT, RT, MT, PT, VT, RTFI): INR 25,000 STANDARD PACKAGE
  • NDT Level II (UT, RT, MT, PT) + QAQC (Welding/Piping/Mechanical): INR 40,000 POPULAR PACKAGE
  • NDT Level II (UT, RT, MT, PT, VT, RTFI) + QAQC (Welding/Piping/Mechanical): INR 45,000 MOST RECOMANDED PACKAGE
  • QAQC (Welding/Piping/Mechanical): INR 20,000

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Non-Destructive Testing (NDT) methods are used to evaluate the properties or integrity of materials, components, or systems without causing damage. Here are the basic NDT methods commonly used in various industries:

1. Radiographic Testing (RT)

Radiographic Testing (RT) is a non-destructive testing (NDT) method that uses X-rays or gamma rays to examine the internal structure of materials—typically metals—to detect flaws like cracks, voids, inclusions, or weld defects without damaging the material.

What RT Involves:

  1. Using radiation (X-ray/gamma ray) to penetrate materials
  2. Capturing images (on film or digitally) of internal flaws
  3. Interpreting radiographs to evaluate the quality of a component
  4. Working with safety protocols, since radiation is hazardous

What You’ll Learn

  1. Basics of radiation and radiographic principles
  2. Radiographic film and digital imaging
  3. Equipment calibration
  4. Image interpretation and defect evaluation
  5. Radiation safety (often a separate Radiation Safety Officer (RSO) course is required)

Course Levels (as per ISO 9712 / ASNT SNT-TC-1A)

Level Description
Level I Operates RT equipment under supervision; performs basic image interpretation.
Level II Interprets radiographic results, sets up equipment, and supervises Level I personnel.
Level III Develops procedures, manages testing programs, and makes high-level decisions.

2. Ultrasonic Testing (UT)

Ultrasonic Testing (UT) is a widely used Non-Destructive Testing (NDT) method that uses high-frequency sound waves to detect flaws in materials and measure thickness. It is commonly used in industries like aerospace, oil & gas, manufacturing, power generation, and construction.

What It Does:

  1. Uses ultrasound waves (typically 0.5 to 15 MHz)
  2. Detects internal flaws, discontinuities, or thickness changes
  3. Sound waves reflect off flaws; those echoes are analyzed using instruments

What You Learn in a UT Course

  1. Principles of sound wave propagation
  2. Types of UT techniques (pulse-echo, through transmission, phased array, TOFD, etc.)
  3. Calibration of UT equipment
  4. Data interpretation and defect sizing
  5. Report writing and standards (ASME, ISO, API, ASTM)
  6. Safety protocols

Course Levels

Level Description
Level I Performs basic UT inspections under supervision; sets up equipment and collects data.
Level II Analyzes results, calibrates equipment, and supervises Level I personnel.
Level III Develops procedures, trains personnel, and oversees UT testing programs.

3. Visual Testing (VT)

Visual Testing (VT) is the most fundamental and widely used Non-Destructive Testing (NDT) method. It involves direct or indirect visual observation of surfaces to detect discontinuities such as cracks, corrosion, misalignment, and surface finish issues.

What It Involves:

  1. Inspecting welds, castings, forgings, and surfaces
  2. Using aids such as: Magnifying glasses, Borescopes, Mirrors, Endoscopes, Cameras or drones/li>
  3. Checking for surface-breaking defects, alignment issues, and compliance with standards

What You Learn in a VT Course

  1. Lighting requirements and visual range
  2. Types of visual tools and optical aids
  3. Weld symbols and discontinuities
  4. Surface condition and cleanliness
  5. Acceptance criteria (based on codes like ASME, AWS, ISO)
  6. Report writing
  7. Vision acuity requirements (eye tests are mandatory)

VT Certification Levels

Level Description
Level I Performs visual inspections under supervision; identifies obvious surface flaws.
Level II Conducts and interprets VT independently; writes reports and supervises Level I personnel.
Level III Develops VT procedures, oversees inspections, trains and certifies personnel.

4. Liquid Penetrant Testing (PT)

Liquid Penetrant Testing (PT), also known as Dye Penetrant Testing (DPT) or Fluorescent Penetrant Inspection (FPI), is a Non-Destructive Testing (NDT) method used to detect surface-breaking defects in non-porous materials. It is simple, cost-effective, and widely used across industries.

What It Involves:

  1. Pre-cleaning the surface to remove contaminants
  2. Applying penetrant dye and allowing dwell time for it to seep into flaws
  3. Removing excess penetrant without affecting flaw penetration
  4. Applying developer to draw out penetrant from surface cracks
  5. Inspecting under visible or UV light (depending on dye type)
  6. Post-cleaning to remove all test materials

What You Learn in a PT Course

  1. Surface preparation and cleanliness requirements
  2. Types of penetrants (visible vs. fluorescent)
  3. Techniques for applying penetrant, developer, and removers
  4. Inspection and interpretation of indications
  5. Standards and acceptance criteria (ASME, ASTM, ISO)
  6. Health, safety, and environmental considerations

PT Certification Levels

Level Description
Level I Performs PT under supervision; prepares parts, applies materials, and observes results.
Level II Interprets indications, prepares reports, and supervises Level I personnel.
Level III Develops PT procedures, manages testing programs, and certifies personnel.

5. Magnetic Particle Testing (MT)

Magnetic Particle Testing (MT) is a Non-Destructive Testing (NDT) method used to detect surface and near-surface discontinuities in ferromagnetic materials. It works by applying a magnetic field to the test object and then sprinkling or spraying magnetic particles on the surface. Flaws cause leakage fields that attract the particles, revealing discontinuities.

What It Involves:

  1. Magnetizing the test object using direct or indirect magnetization
  2. Applying magnetic particles in dry or wet form (visible or fluorescent)
  3. Observing particle patterns to identify surface or near-surface flaws
  4. Demagnetizing the part (if necessary)
  5. Cleaning the surface after inspection

What You Learn in a MT Course

  1. Principles of magnetism and magnetic fields
  2. Types of magnetizing techniques (yoke, coil, prods, etc.)
  3. Selection and application of magnetic particles
  4. Interpretation of indications and flaw characterization
  5. Relevant codes and standards (ASME, ASTM, ISO)
  6. Demagnetization procedures and safety requirements

MT Certification Levels

Level Description
Level I Performs MT under supervision; sets up equipment, applies particles, and identifies indications.
Level II Interprets results, evaluates indications, and supervises Level I personnel.
Level III Develops MT procedures, manages inspection programs, and trains and certifies personnel.

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